A Comprehensive Guide to Vortex Flow Meter Installation, Commissioning and Troubleshooting

Vortex flow meters have become a widely adopted flow measurement technology in process industries due to their non-intrusive nature and versatile characteristics. However, proper installation, commissioning and troubleshooting is crucial to ensure accurate measurement.

Installation

  1. Piping requirements- Ensure straight pipe runs of 10x & 5x upstream and downstream pipe diameters.
  2. Orientation- Mount vertically for gases/steam, horizontally for liquids with flow direction upwards.
  3. End connections- Flanges should be aligned concentrically without piping stress.
  4. Sensor positioning- Mount sensor away from plant disturbances for reliability.

Commissioning

  1. Flow checks- Verify working fluid, pressures, temperatures meet specifications.
  2. Signal validation- Compare meter reading to calibrated reference for accuracy.
  3. Documentation- Record commissioning data, calibration constants and circuit outputs.

Troubleshooting

  1. No output- Check power, cabling, obstructions and transducer integrity.
  2. Erratic output- Potential causes may be disturbances, sensitivity, Reynolds number, fouling.

For any issues, consult the vortex flow meter manual or manufacturer. Proper handling ensures long-term reliability of this robust, versatile flow technology.

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